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Horizontal Pumps

Hercules

The Strongest, Most Versatile Horizontal Pumping System in the World

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Our laser alignment precisely aligns the motor and thrust chamber prior to the function test. This ensures the unit operates with low vibration, extending the life of the unit.

The Summit ESP horizontal surface pumping system is an efficient alternative to positive- displacement, split-case and other surface pumping options. The system design is based upon proven ESP pumps already in use in thousands of downhole applications. The multistage centrifugal pump is mounted securely on a modular skid, powered by a 2-pole motor, and protected by a robust thrust chamber.

Applications

  • Produced water injection / disposal (SWD)
  • Crude oil transfer / boosting
  • Liquid CO2 boosting / injection
  • Process fluids transfer
  • Lean amine pumping (gas treating)
  • NGL/light hydrocarbon, pipeline booster
  • Cavern storage/salt dome leaching
  • Boiler/steam generator feed pumps
  • Jet pump – power fluid pumps
  • LACT (lease automatic custody transfer) booster
  • Mine dewatering

Benefits

  • Lower initial cost
  • Lower operating and maintenance costs
  • Modular design with short lead times on new and replacement equipment
  • Flexible designs from 800 to 35,000 BPD (23 to 1,020 USgpm)
  • Back pull-out thrust chamber
  • A single low pressure mechanical seal
  • Minimal noise and vibration; pulse free flow
  • Environmentally and HSE friendly

Features

A. Heavy-duty Skid

  • Modular skid, designed using extensive FEA analysis
  • Hoist mounting points to simplify installation

B. Discharge Flange

  • Lap-joint type, comprising 316SS wetted parts and CS flange, compatible with ANSI standards
  • Available in raised face or RTJ classes up to 5,500 psi (380 bar)

C. Instrumentation

  • Standard offering is intake & discharge pressure transmitter and vibration switch
  • Skid mounted junction box is available to provide single-point wiring
  • Available in standard and explosion-proof enclosures and customizable to suit customer or application requirements

D. Thrust Chamber

  • Designed for increased reliability, seal support & access
  • Back pull-out for quick seal change-out
  • Seal failure won’t contaminate thrust chamber
  • Minimal routine maintenance required

E. Motor

  • 20–1,500 hp (15-1,100 kW) power units available
  • Electric motor options include TEFC, WPII, TEAAC, with area classification Class I Div II; other options available
  • Diesel, natural gas engine, steam or gas turbine

F. Balanced Spacer Coupling

  • Maintenance free and helps reduce vibration
  • Facilitates quick mechanical seal replacement without breaking pump or piping connections

G. Pump

  • Flow range of pumps covers 800 to 35,000 BPD (23 to 1,020 USgpm)
  • Discharge pressures up to 5,500 psi (380 bar)
  • Mixed-flow stage design for; reduced abrasive wear, optimal efficiency and head per stage
  • Ni-Resist is standard stage material; other materials available upon request
  • Tungsten carbide or Graphalloy® bearings are available for wear resistance or low-lubricity fluids, respectively

H. Mechanical Seal

  • Single seal assembly, exposed only to intake pressure
  • Available in component or various cartridge seal designs
  • API 682 and all applicable API flush and quench plans to meet customer and application requirements

I. Intake Flange

  • 316SS ANSI raised face flange is standard, other materials and types are available up to 3,000 psi (207 bar)
  • Intake can be rotated in 90° increments to accommodate suction pipework

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